Electroplated burner viewing mirror —— professional solution for industrial combustion monitoring
● Product presentation
The electroplated burner viewing mirror is a core observation component specifically designed for industrial high-temperature kilns and combustion equipment. It is integrated near the burner (combustion device) and, through advanced corrosion-resistant electroplating and optical technology, accurately monitors the shape, color, and stability of the flame. This allows for real-time monitoring of the burner flame condition, combustion efficiency, and internal kiln conditions, ensuring the safe and efficient operation of the combustion system.
Core functions and design highlights
● Corrosion resistant electroplating process
■ The surface of the mirror body is treated with multi-layer electroplating (such as chromium plating, nickel-based alloy), which can resist gas corrosion, acid fumes and high temperature oxidation, and prolong the service life.
■ Temperature range: -50℃~800℃, instantaneous high temperature up to 1000℃ (short time).
■ High precision optical observation
-Quartz glass or sapphire lens is used, with light transmittance of more than 90%, infrared transmission support, and can clearly capture the color (blue flame/yellow flame), length and fluctuation of the flame to judge the combustion adequacy.
-Optional anti-glare coating to adapt to strong light environment.
■ Integrated sealing design
-The mirror body is connected to the burner flange, and the sealing pad is graphite or metal winding pad to ensure gas tightness and prevent gas leakage.
-Support quick disassembly and assembly, easy to clean and maintain.
-The transparent observation window is made of multi-layer composite refractory glass (such as borosilicate), which is resistant to high temperature and explosion.
■ Multi-scene adaptation structure
-Standard flange interface design, compatible with circular, square and other kiln opening sizes (such as DN50~DN200).
-Optional cooling system (air-cooled/water-cooled jacket) to continuously reduce the temperature of the observation window and extend the observation time.
■ Upgrade of security protection
-Built-in explosion-proof film or pressure relief valve to prevent the observation window from bursting due to abnormal pressure in the furnace.
-External protective cover plate to avoid foreign matter impact or accidental touch of high temperature parts.
● Application scenarios
1. Iron and steel metallurgy: combustion monitoring and fault diagnosis of blast furnace, converter and heating furnace.
2. Ceramic glass: observation of flame and temperature control in firing zone of tunnel kiln and roller kiln.
3. Chemical energy: combustion efficiency optimization and safety warning of boilers and cracking furnaces.
4. Environmental protection incineration: the combustion state of the waste incinerator is monitored in real time to ensure that the emission meets the standards.
● Product superiority
-Precise and reliable: direct observation of the core parameters of the flame provides data support for combustion regulation and reduces energy waste.
-Long-lasting and durable: electroplating corrosion resistance + high temperature resistant design, adapt to harsh industrial environment, reduce frequent replacement costs.
-Safety compliance: in line with GB/T 13350-2017 (industrial kiln standard) and explosion-proof certification requirements.
-Intelligent expansion: support the integration of infrared temperature measurement, image analysis module, to achieve digital combustion management.
● Matters need attention
-Before installation, it is necessary to confirm that the pressure and temperature range of the kiln match the product specifications, and it is strictly prohibited to use beyond the limit.
-Regularly clean the mirror area of ash or coke to avoid affecting the observation accuracy (it is recommended to use special cleaning agent).
-The cooling type fire hole should be checked regularly for water and air to prevent overheating damage caused by blockage.
Select electroplated burner viewing mirror to install "wisdom eye" for industrial combustion system!
From flame monitoring to process optimization, we help you achieve efficient, safe and low carbon industrial production.
